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CHAPTER 3  |  MATERIAL  BECOMES CREATION




            Alongside this creative dialogue Ratti presents
            its textile offer at international trade shows.
            This is increasingly sustainable and aware of its       RATTI MANAGES AND CONTROLS
            environmental impact, and in its choice of fabrics      ACTIVITIES FROM THE CREATIVE
            which are organic, recycled, socially responsible       IDEA SURROUNDING A DESIGN TO
            and are added to the “Tessuteca” and to all the         THE PLANNING OF A FABRIC AND
            Group’s collections (see Chapter 4, paragraph 4.1       THE ENNOBLEMENT AND HEMMING
            “The sustainable offer”).                               PROCESSES


            The production cycle
            Within its production cycle, Ratti manages
            and controls activities from the creative idea   “Tessuteca Ratti”
            surrounding a design to the planning of a fabric
            and the ennoblement and hemming processes.
            This is a production process which expresses the   The Tessuteca is a space – and also a service –  which
                                                         offers more than 500 tested bases and guarantees an
            quality and luxury of an excellence that is wholly   immediate printing sample, whether traditional or
            Italian and which was born, initially, out of the   inkjet printing.
            manufacturing of silk. This was later expanded
            to include natural fibres, composite fibres and   The categories of always-ready fabrics such as silk,
            technological fibres.                        cotton, linen, wool/cashmere, viscose, synthetic fabrics,
                                                         jersey fabrics, velvet and swimwear provide evidence
                                                         that the company is leaning towards process innovation,
            The synergy between heritage and innovation,   improved logistics and high-quality service.
            as for that between prowess and dedication,
            has allowed Ratti to go back in time and merge   The investment in the Tessuteca, together with the
            itself with a heritage which views manufacturing   company’s ability to forecast, with the customer, the
            excellence as a cornerstone.                 number of metres to be purchased, represents a new
            This is a form of capital deriving from a solid   business model in which delivery times are significantly
                                                         reduced. The Ratti Tessuteca has therefore become the
            aggregation of knowledge relating to culture   basis of an increasingly close dialogue between ideas,
            and craftsmanship that has made the company   production and delivery, where everything revolves
            an undeniable leader in the art of printing.   around the customer’s forecasting ability and the
                                                         company’s speed of response.
            Three principal production cycles are carried out
            by Ratti:


            ●  weaving
            ●  dyeing and printing                                   Table printing versus inkjet printing
            ●  hemming finished garments
                                                                            Energy saving    Water saving    Chemical products
            The overarching theme in production                                (TEP/m)         (l/m)      saving (g/m)
            processes is innovation which, for Ratti, signifies   SILK           -19%            4%           -40%
            continuously improving its practices, processes,
            products and services. Thanks to a marriage   COTTON                 -33%           34%           -39%
            between a proclivity towards innovation   VISCOSE                    -47%           -9%           -48%
            and complete management of the process,
            the Group is able to guarantee maximum    Source: Internal study verified by an independent body, 2017
            product quality, whilst constantly refining its
            environmental and social sustainability profile.
            In this environment Ratti has carried out                Rotary printing versus inkjet printing
            an internal study seeking to compare the
            consumption of inkjet printing with that                        Energy saving    Water saving    Chemical products
            of traditional printing (table or rotary). The                     (TEP/m)         (l/m)      saving (g/m)
            investigation was carried out in compliance
            with the standard ISO14021:2016 (self-declared   COTTON              -33%           31%           -37%
            environmental assertion) and was reviewed   JERSEY COTTON            -18%           26%           -64%
            by Bureau Veritas. The results showed lower
            consumption of chemicals and energy for   VISCOSE                   equal           36%           -60%
            traditional printing than for inkjet printing.  Source: Internal study carried out in 2019 and verified by an independent body in 2020


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